Application of digital image correlation to address complex motions in thermoelastic stress analysis

A motion compensation method for thermoelastic stress analysis (TSA) is described that uses digital image correlation (DIC) to capture the displacement field on the surface of the specimen. The displacement field is used to correct the infrared (IR) images to remove the effect of the motion of the specimen from the TSA. As the DIC displacements are obtained with a relatively high spatial resolution, sharp displacement gradients and discontinuities can be corrected. The feasibility of the motion compensation method for TSA is investigated firstly by validating the approach using data obtained from an aluminium alloy plate with a central circular hole loaded in tension and comparing the results with a finite element model. It is shown that the motion compensation approach significantly improves the accuracy of TSA, particularly when high magnification optics are used. Next, the feasibility of simultaneous capture of IR and white light images is investigated. It is shown that by using the correct combination of paints, a speckle pattern can be applied to the surface to provide contrast in the white light spectrum for the DIC, but have a uniform emissivity in the IR spectrum so that there is no effect on the TSA. Thus it is possible for the motion compensation to be conducted on data collected during fatigue tests. Finally, it is demonstrated that the motion compensation technique can be applied to discontinuous motion produced by face sheet debonding in a foam cored sandwich structure loaded in a double cantilever beam (DCB) configuration. It is shown that the motion compensation technique is capable of correcting the complex and non-uniform motion for TSA in the DCB test, thereby enabling detailed thermoelastic data to be obtained from the vicinity of the crack tip.